Polyester vs Nylon: Understanding the Variances

polyester vs nylon

Have you ever struggled to tell the difference between polyester and nylon fabrics, only to end up making the wrong choice for your needs? Understanding the variances between these two popular synthetic materials can save you time, money, and disappointment in your purchases.

In this blog, we delve deep into the world of polyester vs nylon, providing you with a clear roadmap to differentiate between these fibers effectively. Here’s what to expect in our exploration:

– Unpacking the key characteristics and properties of polyester and nylon fabrics.

– Tips and tricks on identifying polyester and nylon materials with ease.

– Factors to consider when choosing between polyester and nylon for various applications.

– Exposing the advantages and disadvantages of both polyester and nylon to help you make informed decisions.

Join us on this enlightening journey as we empower you to confidently navigate the polyester and nylon landscape with a newfound understanding. Get ready to take your fabric knowledge to the next level!

By the time your finish this article you may also want to know:

How To Easily And Effectively Distinguish Polyester And Nylon

And also you may interesting in the video to identify Polyester and Nylon by combustion test.

Introduction to Polyester and Nylon Fabrics

Polyester and nylon are two widely used synthetic fabrics known for their versatility and extensive application across various industries. Understanding the differences between these materials is essential for consumers and professionals alike.

Polyester, a popular option in the textile industry, is a synthetic fiber made from a combination of chemically altered petroleum and coal. It offers many benefits, including high strength, good wrinkle resistance, and ease of maintenance. Polyester imitates the feel of natural fibers while providing enhanced durability and colorfastness.

On the other hand, nylon is the first major variety of synthetic fiber and finds applications across different fields. It exhibits abrasion resistance, excellent elasticity, and moisture-wicking properties. Originally developed as a silk substitute, nylon has become a versatile material for various end uses, including automotive and medical applications.

Both polyester and nylon fabrics have their unique characteristics, which we will explore in detail in the following sections. By understanding these differences, consumers can make informed decisions when selecting fabrics based on their specific requirements.

What is the Difference between Polyester vs Nylon Fabric?

Polyester and nylon are two popular synthetic fabrics known for their versatility and wide range of applications in various industries. While they may appear similar at first glance, there are fundamental differences between the two fabrics that set them apart. Understanding these distinctions can help you make informed choices when selecting fabrics for different purposes.


– Polyester: Polyester fabric is made from synthetic polymers derived from coal, air, water, and petroleum. It consists of long-chain polymers known as polyesters, which are formed through a chemical reaction called polymerization.

– Nylon: Nylon fabric, on the other hand, is composed of synthetic polyamide polymers. These polymers are derived from petroleum, coal, and natural gas through a process called condensation polymerization.

Manufacturing Process:

– Polyester: The manufacturing process of polyester fabric involves spinning the polyester fibers from a liquid polyester polymer through a process called extrusion. The extruded fibers are then stretched to align the molecules and increase their strength.

– Nylon: Nylon fabric is created through a process called melt spinning. In this process, the nylon polymer is melted and forced through tiny holes to form continuous filaments. These filaments are then cooled, solidified, and spun into fibers.

Key Characteristics:

– Polyester: Polyester fabrics are known for their exceptional strength, durability, and resistance to wrinkles and shrinking. They have good abrasion resistance and retain their shape well. Polyester is also resistant to many chemicals and has excellent color retention properties.

– Nylon: Nylon fabrics are highly durable and have excellent strength and abrasion resistance. They are known for their lightweight nature and ability to retain color vibrancy. Nylon fabrics are also quick-drying and have good resistance to mildew and moisture.

Understanding these key differences between polyester and nylon fabrics will help you choose the right fabric for your specific needs. Whether you’re looking for durability, wrinkle resistance, or quick-drying properties, knowing the distinctions between these two synthetic materials is crucial for making informed decisions.

How are polyester and nylon fibers made?

Polyester and nylon, two popular synthetic fibers, have distinct manufacturing processes that contribute to their unique properties and characteristics. Here’s a closer look at how these fibers are made:

Polyester Fiber Production Process:

1. Raw Material: Polyester fibers are derived from a petroleum-based polymer called polyethylene terephthalate (PET). PET is primarily obtained from crude oil or natural gas.

2. Polymerization: PET undergoes a chemical process known as polymerization. It involves combining purified terephthalic acid (PTA) or dimethyl terephthalate (DMT) with ethylene glycol (EG) to form a molten polymer.

3. Spinning: The molten polymer is then extruded through spinnerets, which are small holes in a device called a spinneret plate. The spinnerets shape the molten polymer into tiny filaments.

4. Solidification: As the filaments emerge from the spinnerets, they come into contact with cool air or a liquid solution, causing them to solidify into individual polyester fibers.

5. Drawing: The solidified fibers are stretched to improve their strength and elasticity. This process, called drawing, aligns the polymer chains, resulting in enhanced performance characteristics.

Nylon Fiber Production Process:

1. Raw Material: Nylon fibers are derived from a polyamide, typically obtained from crude oil or natural gas. The most common type of nylon used in textiles is Nylon 6 or Nylon 6,6.

2. Polymerization: Nylon production starts with the synthesis of a monomer called caprolactam for Nylon 6 or a combination of adipic acid and hexamethylene diamine for Nylon 6,6. These monomers undergo a process called polymerization to form molten nylon polymers.

3. Melt Spinning: The molten nylon polymer is then extruded through spinnerets, similar to polyester production. The spinnerets shape the molten polymer into fine filaments.

4. Cooling and Solidification: The filaments are rapidly cooled, typically in a water bath or air chamber, to solidify and stabilize the nylon fibers.

5. Drawing and Texturing: The solidified fibers go through a drawing process to orient and align the polymer chains, enhancing tensile strength. Texturing techniques can be applied to create various fiber structures such as bulked yarns or textured yarns.

Both polyester and nylon fibers undergo additional processes such as washing, drying, and winding to prepare them for further textile production.

It’s important to note that variations in manufacturing techniques and specific additives used can further customize the properties of polyester and nylon fibers.

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Feel & Performance

When it comes to feel and performance, polyester and nylon fabrics offer distinct characteristics that cater to different preferences and needs.

Tactile Sensations

Polyester fabrics often have a smooth and silky feel, offering a luxurious touch that is often compared to natural silk. On the other hand, nylon fabrics tend to have a slightly rougher texture, which can feel more robust and durable. However, advancements in textile technology have allowed manufacturers to create nylon fabrics with a softer and more comfortable feel, resembling the smoothness of polyester.

Breathability and Moisture-Wicking

Polyester fabrics have excellent moisture-wicking properties, drawing sweat away from the body and allowing it to evaporate quickly. This makes polyester a popular choice for activewear and sportswear, as it helps keep the wearer dry and comfortable during physical activities. Nylon fabrics also possess good moisture-wicking capabilities, although they may not be as effective as polyester in terms of breathability.


Both polyester and nylon fabrics offer comfort, but the level of comfort can vary depending on the specific application. Polyester is known for its lightweight and breathable nature, making it comfortable for everyday wear and various climates. Nylon, on the other hand, provides excellent insulation and warmth, making it suitable for colder environments or when added protection is needed. Additionally, nylon fabrics have a high resistance to wrinkles, retaining their smooth appearance even after extended use.

Overall, polyester and nylon fabrics have their unique qualities when it comes to feel and performance. Whether you prioritize breathability, moisture-wicking, or specific tactile sensations, considering these factors will help you choose the fabric that best suits your needs and preferences.


Dyeing is an important process in the textile industry that adds color to fabrics, including polyester and nylon. Understanding how polyester and nylon fabrics are dyed can provide insights into their dye absorption, colorfastness, and vibrant hues.

Dye Absorption

Polyester and nylon have different dye absorption properties due to their chemical composition. Polyester is hydrophobic, meaning it repels water, which affects its ability to absorb dyes. To overcome this, polyester fabrics undergo a process called disperse dyeing, where dispersed dyes are used. These dyes are finely ground and can penetrate the polyester fibers, resulting in vibrant and long-lasting colors.

On the other hand, nylon is more receptive to dye absorption. Its chemical structure allows it to readily absorb acid dyes, which are specifically designed for nylon fabrics. Acid dyes form a strong bond with nylon fibers, resulting in rich and deep colors.


Colorfastness refers to the ability of a fabric to retain its color over time, even with exposure to various factors such as washing, sunlight, and chemicals. Both polyester and nylon fabrics exhibit good colorfastness, ensuring that the colors remain vibrant and true.

Polyester fabric, being resistant to moisture absorption, is less prone to color bleeding or fading. It retains its color even after multiple washes and exposure to sunlight. Additionally, polyester’s synthetic nature makes it resistant to many chemicals, further enhancing its colorfastness.

Nylon fabric also demonstrates excellent colorfastness. Acid dyes used in nylon dyeing processes form strong molecular bonds with the nylon fibers, resulting in colors that are highly resistant to fade, even with frequent washing and exposure to light.

Vibrant Hues

Polyester and nylon fabrics offer a wide range of vibrant hues. Due to the specific dyeing techniques used for each fabric, they can achieve different color results.

Polyester fabrics can be dyed using a variety of dyeing methods, including disperse dyes and sublimation printing. These techniques allow for the creation of both solid colors and intricate patterns. The colors on polyester fabrics tend to be bold, vivid, and long-lasting.

Nylon fabrics, on the other hand, are often dyed using acid dyes, which provide a wide range of intense and vibrant colors. The dye molecules bond chemically with the nylon fibers, resulting in colors that are highly saturated and vibrant.

In conclusion, dyeing plays a crucial role in determining the color quality and longevity of polyester and nylon fabrics. By understanding their dye absorption, colorfastness, and vibrant hues, consumers and industry professionals can make informed decisions when choosing between polyester and nylon fabrics for their specific needs.


Durability is an important factor to consider when choosing between polyester and nylon fabrics. Both materials exhibit excellent strength and resilience, but they differ in certain aspects.

Resistance to Abrasion

Polyester fabrics are known for their exceptional resistance to abrasion. They can withstand wear and tear, making them suitable for high-traffic applications such as upholstery and outdoor gear. Nylon, on the other hand, offers superior abrasion resistance compared to most other fabrics. This makes it a popular choice for heavy-duty applications, including backpacks, luggage, and industrial uses.

Tearing and Stretching

Polyester fabrics have moderate tear strength, ensuring they can withstand moderate force without ripping. However, nylon fabrics have higher tear resistance, making them less prone to tearing even under significant stress. Nylon also excels in its ability to stretch and retain shape, which is advantageous for garments and items that require flexibility.

Overall Durability

Considering abrasion resistance, tear strength, and stretching capabilities, nylon generally outperforms polyester in terms of overall durability. However, the specific requirements of your application and personal preferences should be taken into account when making a decision.

Remember, understanding the unique properties of both polyester and nylon fabrics will help you choose the material that best suits your needs and ensures long-lasting performance.

Reaction to Water

Polyester and nylon fabrics exhibit varying reactions to water, influencing their performance and suitability for different applications. Understanding how these materials interact with moisture can help consumers make informed choices based on their specific needs and preferences.

Moisture Absorption

When it comes to moisture absorption, polyester and nylon have distinct characteristics. Polyester, being a hydrophobic material, has low water absorbency. It does not readily absorb moisture, making it a suitable choice for quick-drying garments and outdoor use. On the other hand, nylon is a hydrophilic material, meaning it has a higher affinity for water. Nylon fabrics can absorb and retain moisture more than polyester fabrics, which can be advantageous in certain applications, such as swimwear or activewear where moisture wicking is desired.

Quick-drying Properties

Polyester fabrics have excellent moisture-wicking capabilities, allowing them to quickly draw sweat or moisture away from the body. This attribute makes polyester ideal for sportswear and activewear, keeping the wearer dry and comfortable during physical activities. Nylon fabrics, although they can absorb moisture, tend to dry more slowly than polyester due to their hydrophilic nature. However, advancements in fabric technology have improved the quick-drying properties of nylon, making it a viable option for moisture management in clothing.

Water Resistance

In terms of water resistance, polyester has better repellent properties compared to nylon. Polyester fabrics have a hydrophobic surface, preventing water from penetrating the fibers. This characteristic makes polyester a suitable choice for outerwear and rain protection garments. On the other hand, nylon fabrics, being more hydrophilic, have the potential to absorb water, reducing their water-resistant qualities. However, various treatments and coatings can enhance the water repellency of nylon fabrics, making them suitable for use in outdoor gear and equipment.

In conclusion, polyester and nylon fabrics have different reactions to water. Polyester is hydrophobic, with low water absorbency and excellent moisture-wicking capabilities. Nylon, being hydrophilic, can absorb more moisture but may dry slightly slower. Both materials can be modified and treated to enhance their water resistance properties, depending on their intended applications.

Reaction to Heat

When it comes to heat resistance, both polyester and nylon fabrics have distinct characteristics. Understanding their properties can help you make informed decisions about their suitability for various applications.

– Melting Points: Polyester has a lower melting point than nylon. Polyester fibers typically melt at around 250 to 290 degrees Celsius, while nylon fibers have a higher melting point, ranging from 210 to 280 degrees Celsius. This means that polyester is more susceptible to melting under high heat compared to nylon.

– Flame Retardancy: Nylon has better flame retardant properties than polyester. Nylon fabrics have a self-extinguishing nature, meaning they are less likely to catch fire and continue burning. On the other hand, polyester fabrics are more flammable and tend to melt when exposed to flames.

– Temperature Tolerance: Nylon fabrics have a higher temperature tolerance compared to polyester. Nylon can withstand higher heat levels without losing its structural integrity. This makes nylon suitable for applications where exposure to high temperatures is a concern, such as automotive components or industrial applications.

It’s important to note that both polyester and nylon fabrics can be treated with flame retardant coatings to enhance their fire resistance. However, these treatments may affect other properties of the fabric, such as breathability or durability.

When considering heat resistance, it’s crucial to evaluate the specific requirements of your intended use. Understanding the melting points, flame retardancy, and temperature tolerance of polyester and nylon fabrics will help you choose the right material for your particular application.


Proper care and maintenance are vital for ensuring the longevity and appearance of polyester and nylon fabrics. Follow these guidelines to keep your garments and textiles in excellent condition:


– Machine wash polyester and nylon fabrics in cold or warm water.

– Use a gentle cycle and mild detergent to prevent damage.

– Avoid bleach and fabric softeners as they can cause discoloration and reduce fabric strength.

– Separate colored polyester and nylon items from whites to prevent color bleeding.

– Consider using a mesh laundry bag when washing delicate fabrics to protect them from friction and snagging.


– Air-drying is recommended for polyester and nylon fabrics to prevent shrinking and maintain shape.

– If using a dryer, select a low heat setting or use a delicate cycle.

– Remove items from the dryer promptly to prevent wrinkles and avoid over-drying.


– Polyester fabrics are generally wrinkle-resistant, but if necessary, use a low to medium heat setting while ironing.

– Nylon fabrics may require lower heat settings to prevent melting or distortion.

– Always test a small, inconspicuous area before ironing the entire garment.

– If needed, place a pressing cloth or towel between the iron and the fabric to avoid direct heat contact.

Note: Refer to the care instructions provided by the garment manufacturer for specific recommendations, as care requirements may vary depending on the fabric blend and construction.

Remember to handle and store polyester and nylon fabrics with care to prevent snags, tears, or pilling. By following these care instructions, you can ensure that your polyester and nylon garments and textiles stay in excellent condition for longer.

So which is best? Polyester or nylon?

When it comes to choosing between polyester and nylon fabrics, the decision ultimately depends on your specific needs and preferences. Both materials have their advantages and considerations to keep in mind.

– Durability: Polyester is known for its exceptional durability, making it resistant to abrasion, tearing, and stretching. On the other hand, while nylon is also highly durable, it has a higher strength-to-weight ratio than polyester, making it an excellent choice for applications that require lightweight material.

– Reaction to water: Polyester has low moisture absorption, making it hydrophobic and quick-drying. Nylon, on the other hand, has high moisture absorption and dries more slowly. However, nylon is also inherently water-resistant, making it a great choice for outdoor use or in applications where water resistance is important.

– Feel & performance: Polyester offers a strong and crisp feel, while nylon has a softer and silkier texture. Additionally, polyester is known for its good wrinkle resistance, which can be advantageous in situations where garments or fabrics need to maintain their appearance.

– Heat resistance: Polyester has a higher melting point and better flame retardancy compared to nylon. This makes polyester more suitable for applications where heat resistance is required, such as automotive or industrial uses.

– Care: Both polyester and nylon fabrics are relatively easy to care for. They can be machine washed and dried, although it is important to follow specific care instructions provided by the manufacturer.

Ultimately, it is crucial to consider the specific properties and requirements of your project or intended use when deciding between polyester and nylon fabrics. Each material has its own unique characteristics that can cater to different needs and preferences.

Polyester vs Nylon Comparison Chart

To help you understand the differences between polyester and nylon fabrics, we have prepared a comprehensive comparison chart that highlights their main features and characteristics. Take a look at the following side-by-side comparison to make an informed choice based on your specific needs and preferences:

1. Composition:

– Polyester: Made from synthetic polymers derived from petroleum.

– Nylon: Composed of polyamide polymers, primarily sourced from coal or crude oil.

2. Strength and Durability:

– Polyester: Offers excellent strength and durability, with high resistance to abrasion, tearing, and stretching.

– Nylon: Known for its exceptional strength, nylon withstands heavy wear and tear, making it ideal for high-impact activities.

3. Moisture Absorption:

– Polyester: Has low moisture absorbency, which allows it to dry quickly and resist mildew.

– Nylon: Displays good moisture absorption and wicking properties, making it suitable for activewear and outdoor use.

4. Breathability:

– Polyester: Provides moderate breathability, allowing air to circulate and reducing the risk of overheating.

– Nylon: Offers good breathability, promoting airflow and enhancing comfort in warm weather conditions.

5. Wrinkle Resistance:

– Polyester: Possesses good wrinkle resistance, enabling garments to maintain their smooth appearance.

– Nylon: Prone to wrinkles and creases, often requiring regular ironing or steaming to restore its original look.

6. Dyeing:

– Polyester: Exhibits excellent dye absorption, resulting in vibrant and long-lasting colors.

– Nylon: Requires specialized acid dyes for optimum color absorption, offering a wide range of vibrant hues.

7. Heat Resistance:

– Polyester: Melts at a relatively low temperature, making it susceptible to heat damage.

– Nylon: Boasts high heat resistance, with a melting point significantly higher than polyester.

8. Flame Retardancy:

– Polyester: Limited flame resistance, potentially melting and dripping when exposed to fire.

– Nylon: Self-extinguishing properties, minimizing the spread of flames and reducing the risk of fire-related accidents.

9. Care and Maintenance:

– Polyester: Easy to care for, as it is machine-washable and resistant to most household chemicals.

– Nylon: Requires more delicate care, often requiring gentle washing and avoiding exposure to harsh chemicals or excessive heat.

Remember, when choosing between polyester and nylon fabrics, consider factors such as strength, durability, moisture management, breathability, wrinkle resistance, and the specific requirements of your intended use. By understanding the unique properties of each material, you can make an informed decision and select the fabric that best fits your needs.

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What is Fabric Shrinkage?

Fabric shrinkage refers to the reduction in size that occurs when certain fabrics are exposed to heat, moisture, or mechanical stress during washing, drying, or ironing. It is a common concern for many consumers, as shrinkage can impact the fit and appearance of garments or other textile products.

When it comes to fabric shrinkage, polyester and nylon have different characteristics. Polyester, being a synthetic fiber, has low shrinkage potential. This means that polyester fabrics are less likely to shrink when subjected to heat or moisture. On the other hand, nylon, which is also a synthetic fiber, has a higher propensity for shrinkage. Nylon fabrics may shrink to a greater extent, especially when exposed to heat or high temperatures during laundering or drying.

It’s important to note that the level of shrinkage can vary depending on the specific type of polyester or nylon fabric, as well as the manufacturing process and finishing treatments applied. Manufacturers often take shrinkage into account when designing and producing fabrics. However, it is always recommended to follow the care instructions provided by the fabric manufacturer to minimize the risk of shrinkage and maintain the integrity of the fabric.

Yarn, Piece or Solution Dyed Fabric?

When it comes to dyeing polyester and nylon fabrics, three primary techniques are commonly employed: yarn dyeing, piece dyeing, and solution dyeing. Each method offers distinct advantages and results in unique visual effects. Let’s explore these dyeing techniques in more detail:

Yarn Dyeing

Yarn dyeing involves coloring the individual yarns before they are woven or knitted into fabric. This technique allows for intricate and varied patterns, as different colored yarns can be blended together to create complex designs. Yarn-dyed fabrics often exhibit excellent colorfastness and are commonly used for creating plaids, checks, and stripes. This method provides greater design flexibility, as the patterns are integrated into the fabric during the yarn production stage.

Piece Dyeing

Piece dyeing, also known as solid dyeing, involves dyeing the entire fabric after it has been woven or knitted. The fabric is typically dyed in large batches, resulting in a uniform and solid color throughout. This method is commonly used for basic garments and fabrics where intricate patterns or color variations are not essential. Piece-dyed fabrics offer reliable and consistent colors, making them suitable for a wide range of applications.

Solution Dyeing

Solution dyeing, also referred to as mass pigmentation, involves adding colorant to the polymer solution before it is spun into fibers. This method creates fabrics with inherent color, as the dye is deeply embedded in the fiber structure. Solution-dyed fabrics are highly resistant to fading, even when exposed to sunlight and harsh weather conditions. Additionally, this technique allows for the production of vibrant and durable fabrics. Solution-dyed polyester and nylon fabrics are commonly used for outdoor furniture, awnings, and automotive interiors.

In conclusion, understanding the various dyeing techniques used for polyester and nylon fabrics can help you make informed decisions when selecting the right material for your specific needs. Whether you prefer the versatility of yarn-dyed fabrics, the uniformity of piece-dyed fabrics, or the durability of solution-dyed fabrics, each technique offers unique advantages in terms of appearance, colorfastness, and application suitability.

Remember, when choosing between polyester and nylon fabrics, consider not only the dyeing method but also the overall characteristics and properties that align with your desired end use.

Eysan Fabrics

Eysan Fabrics is a renowned manufacturer and supplier of premium polyester and nylon fabrics. With years of expertise in the textile industry, they have established themselves as a reliable source for high-quality materials. Whether you’re looking for durable polyester options or versatile nylon fabrics, Eysan Fabrics offers a wide range of products to meet your needs.

Their commitment to excellence is evident in the meticulous manufacturing process they follow, ensuring that their fabrics meet the highest standards of quality and performance. Eysan Fabrics caters to various industries, including fashion, automotive, medical, and more, making them a trusted choice for both commercial and individual customers.

When it comes to polyester and nylon fabrics, Eysan Fabrics understands the unique characteristics and advantages of each material. Their expertise allows them to provide tailored solutions, helping customers make informed choices based on their specific requirements. From durability and moisture-wicking properties to vibrant colors and good wrinkle resistance, Eysan Fabrics offers fabrics that excel in various applications.

With a focus on customer satisfaction, Eysan Fabrics prioritizes delivering top-notch products and exceptional service. Whether you’re a designer looking for cutting-edge fabrics or a consumer searching for reliable options, Eysan Fabrics is the go-to destination for all your polyester and nylon fabric needs.

Featured Article

Check out our featured article “Understanding the Key Differences Between Polyester and Nylon Fabrics” for a deep dive into these two popular synthetic materials. In this comprehensive guide, we explore the composition, manufacturing process, and key characteristics of polyester and nylon fabrics. Discover how these fabrics differ in terms of tactile sensations, performance qualities, dyeing methods, durability, reaction to water and heat, care instructions, and more. Gain valuable insights that will help you make informed decisions when choosing between polyester and nylon fabrics for your specific needs. Don’t miss out on this informative resource!

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